Advanced Engineering

CSTR Technology

 
Continuous-Flow Stirred Tank Reactor — the backbone of efficient biogas production. Engineering clean energy through advanced anaerobic digestion systems.
>90 %

Efficiency

45 Days

Retention

10 -12% DS

Max Solid

Mesophilic Thermophilic Bio-CNG
Biogas Output
Process Control
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Feedstock

 
 
 
 

Bio-CNG

 

Compressor

Grid

Processing

 
System Active
Digestion
ONLINE

Our Technology

Introduction to CSTR Technology

Ever wondered what makes CSTR (Continuous-Flow Stirred Tank Reactor) technology a key player in biogas production? CSTRs ensure perfect homogenization of biomass with continuous mixing.

Ideal for dry matter contents below 10%, they operate at controlled temperatures, providing flexible and efficient biogas production. This makes them suitable for diverse biomass types, contributing significantly to renewable energy generation.

Dry Substance

5% < DS < 10%

Thermal Regime

Mesophilic or Thermophilic

Retention Time

20 < days < 45

Mixing System

Mechanical (slow & fast mixers)

The Process

How CSTR Transforms Biomass into Energy

 

 
 
Biomass Loading 

Solid and liquid biomasses are loaded through a pre-tank or loader into digesters made of concrete or steel.

 
Mixing & Digestion 

Digesters equipped with slow and fast mixers ensure thorough homogenization, preventing crust and sediment formation.

 
Biogas Production 

Under controlled temperatures, anaerobic digestion produces biogas with high methane content.

 
Gas Storage 

Digesters are covered with a gasometer to efficiently store the biogas produced.

 
 
The Gruner Edge

Performance Milestones

Complex Biomass Handling

Suitable for feeding the plant with biomass with a complex digestion process.

Co-Digestion Capability

Provides the possibility to implement co-digestion with a varied recipe of biomass inputs.

pH Buffering Capacity

High buffering capacity for pH variation, ensuring stable and consistent operations.

Sustainability

CSTRs and Environmental Impact

How do CSTRs contribute to environmental sustainability? CSTRs enable the conversion of diverse biomasses into renewable energy, reducing reliance on fossil fuels and lowering greenhouse gas emissions.

Their efficient digestion process minimizes waste and emissions, contributing to a cleaner and greener environment. This technology is at the heart of our commitment to sustainable energy solutions.

40%+ CO₂ Reduction Lower emissions vs fossil fuels
100% Waste Diverted Zero waste to landfill
90%+ Energy Efficiency Conversion rate achieved
Yes Carbon Credits Eligible for certification